Design/Product Development Engineer

Kayfoam is a leading bed manufacturer operating within the independent and group retail sectors. As a subsidiary of Leggett and Platt Furniture Company, one of the largest global organizations in the bedding industry, we uniquely own our foam, mattress, and bed manufacturing facilities. We are committed to innovation, sustainability, and excellence in our products, and we are currently seeking a forward-thinking Product Design/Development Engineer to drive our design initiatives.

As a Product Design/Development Engineer, you will play a pivotal role in pioneering innovative product designs that meet the evolving needs of our customers while adhering to sustainable practices. You will collaborate closely with the sales team to ensure our product offerings align with market demands, emphasizing eco-friendly materials and processes.

• Design and develop mattress and bedding products from concept to production, with a strong focus on environmentally friendly practices.
• Collaborate with the sales team to gather insights and feedback, translating them into innovative design specifications that meet customer expectations.
• Conduct feasibility studies and cost analyses to evaluate new product ideas, placing emphasis on materials and manufacturing processes.
• Create detailed design documentation, including specifications, schematics, and prototypes that reflect our commitment to innovation.
• Test and evaluate prototypes, making necessary adjustments based on performance data and sales feedback, while ensuring compliance with environmental standards.
• Participate in trade shows and promotional events to showcase our products.
• Maintain accurate records of product distribution and performance in collaboration with the sales and marketing team, focusing on the impact of innovative designs.

To be successful in this role, you’ll need:

• Bachelor’s degree in Product Design, Mechanical Engineering, Furniture Design, or a related field.
• A minimum of 4-5 years of experience in product design and development, with a focus on innovation and sustainable design solutions.
• Familiar with CAD software (e.g., SolidWorks, AutoCAD) and other design tools.
• Strong analytical and problem-solving skills, with a passion for design and customer needs.
• Excellent communication and interpersonal skills, capable of effectively interacting with sales teams and management.
• Knowledge of materials, manufacturing processes, and product testing methodologies.
• Creative mindset with a passion for innovation and a commitment to environmentally responsible design.

• Put People First reflects our commitment to safety and care of each other, learning and development, and creating an inclusive environment of mutual respect, empathy and belonging.
• Do the Right Thing focuses us on acting with honesty and integrity, delivering the results the right way, taking pride in our work, and speaking the truth – good or bad.
• Do Great Work…Together occurs when we engage without hierarchy, collaborate as a team, embrace challenges, and work for the good of all of us.
• Take Ownership and Raise the Bar demonstrates our responsibility to add value and make a difference, challenge the status quo and biases to make things better, foster innovative and creative solutions to drive impact, and explore new perspectives and embrace change.